Tapping Systems Built for High-Efficiency Machining
Common Pain Points of Taps
Unstable torque, high risk of broken teeth and precision issues
In blind hole tapping or when encountering hard materials, if the tool holder lacks torque overload protection, the tap is easily twisted off inside the hole, leading to workpiece scrap and production line downtime.
Synchronous feed errors lead to damaged threads or hole expansion
When traditional machines switch between spindle speed and feed rate, tiny steps out of sync cause thread damage. Without axial compensation in the tool holder, thread accuracy is difficult to reach the 6H level.
Time-consuming line change adjustments for diverse tap sizes
Facing different tap specifications (M3 to M30), the lack of a quick-change mechanism means just changing collets and calibrating tooth depth takes up a lot of effective processing time.
Difficult to meet deep hole and Morse Taper requirements
Specific equipment or deep hole machining scenarios require special tool holders (such as Morse Taper or straight shank extension). If the system lacks flexibility, scheduling and fixture preparation become very difficult.
ANNWAY Tapping System
Solving Machining Problems with Core Technology
Patented torque protection technology, completely eliminating the risk of tool breakage
ANNWAY TPM and TPC torque series feature sensitive safety clutch mechanisms. When cutting torque exceeds the set value, the system automatically trips, ensuring the safety of every hole processed, significantly reducing customer complaint risks and production costs.
Micro-compensation design to handle synchronous machining challenges
For modern CNC machines, ANNWAY WER synchronous tapping and TER rigid extension series can fine-tune the error between spindle speed and feed. This "two-stage control" effectively reduces cutting thrust, ensuring beautiful thread patterns and stable precision.
Quick-change collet system, maximizing production line flexibility
In the face of multi-specification urgent orders, ANNWAY provides ATC and TPG quick-change systems, allowing operators to complete tap switching in seconds. Whether it is long-batch popular items or small-batch diverse trial production, it can transition smoothly.
Full range of specification adaptation, reducing equipment investment waste
ANNWAY provides complete BT / NT series tool holders, extending to Morse Taper and straight shank types. This allows your production line to be flexibly configured based on factory workflow and current equipment status, significantly reducing repeated human resource input.
Cross-Industry Practice
How ANNWAY Empowers Different Fields with Production Advantages
Annway's threading technology has been widely applied in manufacturing sites worldwide. To address the stringent challenges of different industries, we offer customized optimization solutions:
Automotive Parts Industry
Pursuing extreme rhythm and zero defect rate.
In the high-speed production lines of engine blocks or transmission housings, there are numerous threaded holes. Through the 0.5mm micro-compensation of the WER synchronized tapping series, feed errors during high-speed reversing can be eliminated, achieving not only perfect thread profiles but also extending tap life by more than 30%, ensuring the stable operation of 24/7 automated production lines.
Molds and Heavy Industry
The Last Line of Defense for Protecting High-Value Workpieces
When dealing with large mold bases or high-hardness mold steel, the unit price of workpieces is extremely high, and any risk of tool breakage is absolutely unacceptable. The TPM torque expansion system, equipped with a sensitive clutch mechanism that automatically disengages during overload, becomes the best insurance for protecting expensive workpieces.
Aerospace and Energy Industry
Tackling High Precision Demands for Hard-to-Machine Materials
For aerospace materials such as titanium alloys and nickel-based alloys, a 6H grade thread gauge precision and high surface finish are required.
Choosing the TER rigid expansion series with central coolant can effectively expel chips and suppress thermal displacement, ensuring that every threaded hole meets the most stringent aerospace standards.
General Machinery and Maintenance
Flexible Switching for Small Batches
At maintenance sites or semi-automatic processing areas, frequent changes of thread gauges are required. Using the DT series radial arm drilling and tapping set or the AT-12 pneumatic tapping machine, with adjustable torque and quick-change design, operators can switch specifications within seconds, maximizing equipment utilization.
